肉类工业的自动称重和标签
Using automation in weighing and labeling turned into an essential practice for most successful food industry businesses in North America. 肉类行业也不例外.
肉类行业的企业早就意识到了这一点 自动称重的好处 以及增加盈利能力和最小化合规风险的标签. These risks can lead up to scary scenarios like a food recall or consumer complaints when manual practices are followed.
什么是自动称重 & 标签解决方案?
自动称重和贴标解决方案高度准确, 非常高效。, and streamlined solutions that enhance a processor’s ability to produce at higher volumes with consistency.
An automated weighing and labeling solution improves a food processor’s operation by removing the manual aspect of product weighing and labeling. 这减少了人为错误并提高了生产吞吐量. Automated in-motion Solutions can offer advanced features such as inbound product identification used to identify mixed products prior to weighing. 自动称重和数据捕获, 出库标签验证, 拒绝管理, 产品分类.
手动称重的问题 & 肉类行业的标签解决方案
自动称重和标签解决方案是加工商可以进行的长期投资, 这在整个生产过程中产生了巨大的回报. 处理器看到的典型位置 ROI is:
- 增加了吞吐量
- 有能力进入更大的市场
- 减少标签错误
- 减少对人类的依赖
- 将多条线合并成一条线
A typical manual case weighing line has an average throughput of 10-12 boxes per minute depending on the operator. 自动箱称重和标签线的平均吞吐量为每分钟25箱. 自动线的吞吐能力是手动解决方案的两倍. 而自动称重和标签解决方案比手动系统更昂贵, ROI是指长期生产的产品数量. 例如, instead of paying an operator to sit at each line to weigh and label a product while paying them $40,1万美元一年, 这可以投资于自动称重和标签解决方案. 按这个工资水平3年后, 自动化解决方案是付费的, 人力资本可以重新分配,从而节省资金.
当处理器开始扩展它们的操作时, 需求将不可避免地压倒手动系统的能力. Smaller processors trying to grow the organization and expand their outreach into new markets have their sights set on supplying some of the largest food distributors in North America.
能够供应给这些大型分销商, 供应商需要满足某些要求. 最重要的要求之一是大批量生产的能力. 就吞吐量而言,手动称重和标签过程只能占用处理器到目前为止. 它将无法满足更大容量市场的需求. An automated weigh and label solution has the ability to consistently and accurately meet volume output goals.
除了能够提供足够的数量, 大型分销商对其标签要求也有严格的流程. 标签采用标准化的GS1-28条码标签, 它们被放置在盒子的正确区域,方差偏差很小. This is due to their strategy of scanning the same area of the pallet which goes into inventory as quickly and 非常高效。ly as possible. Automated weighing and labeling Solutions can weigh and label the product in the exact same spot consistently and accurately while adhering to the specific location for label application. This verifies to a large-scale distributor that you have Solutions in place to adhere to rigid requirements and can supply them.
Another major ROI for a processor when implementing an automated weighing and labeling system is the reduced dependency on human capital. 企业可能面临人力资本风险,例如:
- 外部市场事件导致的劳动力短缺
- 留住员工
- 员工培训
由于COVID-19大流行,加工商可能面临不断演变的劳动力问题, 通货膨胀, 以及其他外部问题. 员工可以离开工厂去找其他工作. Recent events in the food processing industry have been showing employers offering incentive signing bonuses to attract new talent. 然而,激励计划收效甚微. Food processors who have managed to withstand external pressures on their labour pool have also had issues with employee retention. 这给处理器留下了招聘、培训和处理人员流动率等持续的问题. An automated weigh and label Solution can reallocate human capital from the weighing and labeling process to other areas within the plant, 而自动化解决方案现在可以处理这些功能.
Another major benefit of an automated weighing and labeling Solution is consolidating multiple lines into a single line. 一个典型的处理器将有多条生产线,以生产各种不同的产品. 而不是有两个或三个独立的手工线, 处理器可以通过连接行来节省空间. 这也将减少操作人员的数量为他们的包装操作.
自动化食品标签解决方案的关键组成部分是什么?
自动称重和标签解决方案是多组分解决方案. 这些包括:
- 打印和应用解决方案
- 输送机尺度
- 入站 & 出站扫描
- 盒子索引器
- 分类
打印及申请系统
打印和应用解决方案 are engineered and designed for a variety of environments to operate in such as wet, 干, 潮湿的, 直冲式密集, 等. 打印和应用解决方案的一些不同组件结构如下:
- 气动驱动
- 电动
气动施药器通常用于稳定的环境中, 这不是湿的, 严厉的, 潮湿的, 等. 旨在满足苛刻的制造需求, 仓库, 分布, 实现, 或第三方物流(3PL)环境. Utilizing zero-waste pneumatics in order to consistently and accurately apply a label(s) to an in-motion case on a conveyor line. 气动涂抹器是一个伟大的起点,大多数处理器,以满足体积, 速度, 以及精度要求. 然而, 在潮湿, 直冲式, 或者恶劣的环境, 气动涂抹器不能有效地操作. 这是因为寒冷的环境阻碍了压缩空气的流动, 造成低压力,降低打印和应用解决方案的有效性. 这通常是大多数加工商会考虑电子打印和应用解决方案的地方.
电动打印和应用解决方案是耐用的全电动标签自动化解决方案, 可靠的, 和一个一致的选项,卓越的打印和应用性能. 对于操作速度快的处理器来说,电动涂抹器是一个很好的考虑因素, 高容量, 还有更恶劣的环境. 而电动打印和应用解决方案通常比气动更昂贵, 它们有很多好处. 例如, 该系统的自适应涂抹器自动调整到纸箱的高度,而项目是在运动, 提供卓越的能力,以支持复杂的供应链和物料处理操作. Electric print and apply Solutions are a fantastic choice for a processor who has sufficient capital to spend on long-term investments that will drive the bottom line. 打印和应用解决方案是自动称重和标签解决方案的一个组成部分. 它们与输送机秤解决方案协同工作.
输送机尺度
输送机秤提供令人难以置信的运动称重精度与高速能力. 该秤配有光滑的皮带驱动设计,以尽量减少称重过程中的振动. They can be designed to ensure the scale fits within your existing processes and meets your exact needs. 为苛刻而建造, 直冲式 environments they are a great addition when a processor is moving towards an automated process within their facility to accommodate the higher volume.
输送秤通常安装在进料输送机和产品流动的地方之间, 以及通往码垛段的出站传送带. 传送带秤与打印和应用系统协同工作. 在触发称重过程的传送带秤前后放置照相眼. 一旦箱子称重, another photo-eye triggers the print and apply solution to automatically label the product after the weighment. 另一个添加处理器可以使输送机秤解决方案,是一个盒子索引.
盒子索引器
盒子索引器是一个伟大的补充,现有的输送机解决方案,可以添加. 框索引器确保有一致的框间距. 它启用下线打印机, 检重秤, 输送机尺度, 扫描仪在处理器可以确定的规格范围内工作. 盒式索引器可防止可能导致生产停机的产品溢出.
大多数加工商通常生产和销售多种不同的产品. 扫描是自动称重和标签系统的另一个方面, 通过产品验证和跟踪进一步增强了解决方案. 入站扫描确定了不同的产品沿着传送带行进. 这允许拉菲2注册登录应用程序为产品选择正确的标签格式. 出站扫描是验证被称重的产品是否有正确的标签. A diverter can also be added to the solution if a product does not fit within set parameters or has an incorrect label, 所以一个盒子可以被正确地重做. 入站 and Outbound scanning also provides a clear picture of where your product is throughout production in real-time.
对于各种各样的产品,一个处理器可以在一条传送线上有多个产品. 分类 is another addition that can be added to enhance an automated weighing and labeling solution. 一个加工厂可能有不同的分选生产线来处理不同的产品, 那么哪一个有各自的码垛区呢. Having a sortation Solution is a major benefit as it reduces the need to sort through multiple products on a single line and increases overall line efficiency and throughput.
The major overarching benefit to an automated weighing and labeling system is the minimal human interaction. Operators will still need to be present in the event of an error such as a rejected product that requires them to manually restart the line. 然而, human capital can be reallocated from the weighing and labeling process to other areas within the plant.
拉菲2在线登录注册如何提供帮助?
在过去的30多年里, 拉菲2在线登录注册 has earned a solid reputation for supplying the very best integrated case weighing and labeling solutions in North America. 拉菲2在线登录注册’s Automated Case Weighing and 标签解决方案 integrates the industry’s most robust hardware solutions with our configurable software. We partner with the very best manufacturers to provide the best of breed high accuracy in-motion carton scales, 产品分度器, 横向进给式输送机, 打印和应用解决方案.
如果您对食品称重和标签解决方案有任何疑问,我们很乐意听到您的声音. Give us a call and our experts can help you select the correct weighing and labeling solution and guide you through the implementation process.
作者:Joe O 'Keefe,客户经理- 拉菲2在线登录注册
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